Wire

Determining the right gauge of wire for any circuit is critical, but simple using the chart below.
Select too light a gauge, and you might find your ride a pile of ashes due to the electrical melt down.

Watts and amps are both measurements that involve the consumption of electricity, and they measure two different things. A watt is a measurement of power conversion, whereas amps measure the amount of electricity passing a point in a given amount of time. They can be converted, but only if you also know the voltage.

To convert watts to Amps, divide the watts by the voltage
Eg. A 100 watt headlight, on a 12vdc system (100w / 12vdc = 8.33amps.)

Find the amperes or watts the circuit is expected to carry on the left and the distance the wiring must run at the top.
Follow the columns until they intersect.

For example, a 12 volt circuit which is 15 feet long and carries 10 amperes should use at least 16 gauge wire.

WIRE GAUGE SELECTION TABLE

Amperes

Watts

Wire gauge (for length in feet)

6V

12V

6V

12V

3′

5′

7′

10′

15′

20′

25′

0 to 2.5

0 to 5

15

30

18

18

18

18

18

18

18

3.0

6

18

36

18

18

18

18

18

18

16

3.5

7

21

42

18

18

18

18

18

18

16

4.0

8

24

48

18

18

18

18

18

16

16

5.0

10

30

60

18

18

18

18

16

16

16

5.5

11

33

66

18

18

18

18

16

16

14

6.0

12

36

72

18

18

18

18

16

16

14

7.5

15

45

90

18

18

18

18

14

14

12

9.0

18

54

108

18

18

16

16

14

14

12

10

20

60

120

18

18

16

16

14

12

10

11

22

66

132

18

18

16

16

12

12

10

12

24

72

144

18

18

16

16

12

12

10

15

30

90

180

18

16

16

14

10

10

10

20

40

120

240

18

16

14

12

10

10

8

25

50

150

300

16

14

12

12

10

10

8

50

100

300

600

12

12

10

10

6

6

4

75

150

450

900

10

10

8

8

4

4

2

100

200

600

1200

10

8

8

6

4

4

2

 

American Wire Gauge (AWG) sizes may be determined by measuring the diameter of the conductor (the bare wire) with the insulation removed.

Refer to the Wire gauge Diameter Table for dimensions.

Wire Gauge Equivalency

AWG

Wire Dia. in inches

Metric mm2

20

0.03196118

0.5

18

0.040303

0.8

16

0.0508214

1.0

14

0.064084

2.0

12

0.08080810

3.0

10

0.10189

5.0

8

0.128496

8.0

6

0.16202

13.0

5

0.18194

19.0

4

0.20431

32.0

3

0.22942

52.0

2

0.25763

1

0.2893

0

0.32486

00

0.3648

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